Monday 14 August 2017

Me and brass balls

Me and Brass Balls


Me, I love seeing how things work. Give me a bit of unknown machinery with cogs and drive shafts, pistons or springs, pivots or chains and I’m mesmerised.

Some people like crosswords or Sudoku, which is OK as brain fodder, but with no tactile experience.  You need to feel the delicate balance of a lever or the tension of a spring; in addition to the brain workout of wondering what it is for or how does it work.

I remember learning to use a centre lathe and being set the task of producing a perfectly spherical ball from a round bar of brass – to within 5 thousands of an inch of design size. What the instructor didn’t mention was that brass heats up quickly when machined.  However perfectly round the first couple of attempts, they were always too small when the time came for inspection.

Why?  Because measuring them with a micrometer whilst in the lathe, (not turning, of course) was a waste of time until the metal cooled down.  Spot on in the chuck could be 2 thou. smaller by the time the ball had stood waiting for that crafty inspection.

Working with capstan lathes was all about changing the gearing cogs to fit the speed of the material being worked on.  But I don’t expect anyone in manufacturing companies have to do this anymore.  No doubt the computer can out-perform my best results to produce a brass ball exact to .0000001 of an inch, when cold, time after time.

The nobility of engineers were the pattern makers, those master craftsmen who could produce anything from scratch, to a zero tolerance off the plan, using eye and hand as much as the finest measuring tools. I expect most of them are long gone with the arrival of Computer Aided Design and 3D printing.

My worry is that all these skills are being lost. But does it matter? After all we lost the skills of tens of thousands of blacksmiths when horses gave way to the internal combustion engine and mass produced fire pokers and tongs. Why should I be concerned when what replaces these skilled craftsmen are quicker, more accurate and cheaper production methods?

Perhaps it is also the unforeseen consequential loss of the art of mending things, and with it the great feeling of personal satisfaction that something that was useless is now restored to full working order at little or no cost. All thanks to the combination of experience, skill and the right tools.

Give me an industrial museum with great clunky bits of metal turning, moving or reciprocating. The air laced with the smell of hot oil, and the noise of motors whirring and banging, and I’ll be young again, with a 3/16ths Whitworth, chrome molybdenum spanner and a set of feeler gauges sticking out of my back pocket, and that adolescence confidence that I can fix anything.


What do you think?